This past spring we bought new wall sconces to install on the exterior of our house. Unfortunately, the one in the back didn’t sit flush against the wood siding, due in part to the mounting tabs on the electrical box in the wall.
I wanted a spacer that would put the light a little further from the mounting plate, and have a cutout for part of the electrical box that was outside of the edge of the light. I also wanted to ensure it would stay in place.
The diameter of the plate that attached to the wall was measured, along with the inside height and width of the light. Additionally, I measured the outside width and height of the light and added a little buffer – this would form the shelf that the light would actually sit on.
A small notch was left in the bottom so that any moisture that might get behind everything could drain. Another notch was left in the top to accommodate the bracket already on the wall.
After cutting everything on the laser cutter, it was assembled with some Gorilla Glue, and then painted.
Everything fit as planned, and the large gap in the top was sealed with outdoor caulk.